Senior Controls Engineer

Lansing, MI

$80-100K

Role Overview

The Senior Controls Engineer is responsible for maintaining and improving PLC-based control systems supporting manufacturing automation and plant-floor instrumentation. This role supports both new and existing equipment, with a heavy focus on troubleshooting, continuous improvement, and production efficiency. The position reports directly to the Maintenance Manager.

Key Responsibilities

• Maintain and support PLC-based automation and control systems for manufacturing operations
• Troubleshoot electrical and controls issues to support uptime and continuous improvement
• Collaborate with cross-functional teams on lean manufacturing and production initiatives
• Develop and support motor drive configurations (servo, VFD, and DC systems)
• Design electrical, pneumatic, and hydraulic control systems for new and retrofit equipment
• Provide hands-on plant floor support to diagnose and resolve automation issues
• Support manufacturing efficiency through system optimization and upgrades

Technical Skills & Systems

• PLC programming and support
• ABB systems
• Advanced HMI programming
• Fanuc and Motoman robotics
• Motor drives (servo, variable frequency, and DC)
• Electrical and controls schematics
• AutoCAD (preferred)
• MS Office and ERP systems

Qualifications

• Bachelor’s degree in Electrical, Controls, Automation, or Mechatronics Engineering
• Equivalent Controls Engineering experience will be considered
• 5+ years of Controls Engineering experience in automotive manufacturing
• Welding assembly facility experience strongly preferred
• Advanced electrical and mechanical aptitude in a manufacturing environment
• Strong troubleshooting and problem-solving skills
• Self-starter who thrives in a fast-paced, hands-on environment
• Excellent organizational, analytical, and communication skills
• Experience with Continuous Improvement and Lean Manufacturing methodologies is a plus

EOE (including Disability/Veterans)